Online Condition Monitoring Systems

Overview

• Standard machines which run under approximately constant operating conditions such as:
- Electric motors
- Blowers/Fans
- Pumps
- Gearboxes
- Refiners
- Separators
- Turbo compressors

• 1- or 2-channel monitoring: rolling element bearings and/or overall vibration severity
• Direct alarm notification in the control system
• Flexible modular design: modules available for acceleration, velocity and shock pulse
• All-in-one housing
• Self-diagnostic function
• Alarm/shutoff delay prevents false alarm
• Simple installation
• Intrinsic safety (option)

• Input/Output:
- 1 or 2 accelerometers (CLD)
- 4 – 20 mA output
- Switching outputs
- LEDs display alarm condition
- mV output (option)

• Production-critical standard machines such as:
- Electric motors
- Blowers/Fans
- Pumps
- Roller bearings
- Simple gearings


• Works completely independent – ideal for remote monitoring
• Broadband monitoring for simple applications
• Masks out noise signals
• RPM-dependent tracking of frequency bands
• Automatic notification via SMS and /or eMail
• Compact, simple installation – ideal for individual aggregates
• Data evaluation and programming via OMNITREND
• Intrinsic safety (option)

• Input/Output:
- 6 or 12 inputs for accelerometers (ICP/CLD) or
0/4-20mA or
±5V AC/DC
- 1x or 2 x RPM/counter
- 2 x digital IN / 3 x digital OUT
- Ethernet and serial interface

• Production-critical special machines with variable speed and load such as:
- Overhead cranes
- Extruders
- Process fans
- Remote pumping stations
- Emergency power supplies

• Supports 'Operating States' - ideal for 'dynamic' machines
• Works completely independent – ideal for remote monitoring
• Narrow band alarms for full evaluation and trending
• Automatic notification via SMS and /or eMail
• Diagnostic measurements: Envelope, Order analysis, Cepstrum, ...
• Compact, simple installation – ideal for individual aggregates
• Data evaluation and programming via OMNITREND
• Intrinsic safety (option)

• Input/Output:
- 2 x 4 accelerometers (ICP/CLD)
- 3 x input for 4 – 20 mA
- 2 x input for displacement sensor (inductive or 4 – 20mA)
- RPM and Key phasor
- 2 x digital IN / 1 x digital OUT
- Ethernet and serial interface

• Standard machines and special machines with variable speed and load such as:
- Electric motors
- Pumps
- Fans
- Gearboxes
- Extruders
- Compressors
- Paper machines
- Presses
- Rolling mills

• All the ‘XP’ features plus:
• Signal conditioning plug-in cards for a wide variety of sensor options
• Simple integration into existing monitoring hardware (e.g. ICP)
• Short measurement cycles (typical 2 minutes)
• Cost-effective cable installation using connection box
• Intrinsic safety (option)

• Input/Output:
- 2 x 16 analog inputs
- 8 x input for Tacho/ Pulse
- 4 x digital IN / 4 x digital OUT
- Ethernet and serial interface

• Standard machines which run under approximately constant operating conditions such as:
- Electric motors
- Pumps
- Fans

• Single-string architecture cuts installation costs and is ideal for intrinsic safe application (only 1 barrier per sting)
• Easily expandable (9 channels per multiplexer)
• Overall values, time signal, spectrum, envelope, process data
• Long measurement cycles (up to 1 hour)
• Data evaluation and programming via OMNITREND
• Intrinsic safety (option)

• Input/Output:
- Up to 162 multiplexed measurement channels:
accelerometers (CLD), RPM, Pt100, 4-20 mA, 0–10VDC
- 2 x input for Tacho/ Pulse
- 4 x digital IN / 4 x digital OUT
- Ethernet and serial interface